Deaerators Explained

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Deaerator System

Boilers generate steam which is delivered to the process. Some of the steam transfers its

energy to the process and condenses; the resultant water is termed condensate.

Condensate is gathered throughout the steam system and is returned to a central storage

tank, this is either an atmospheric feedwater tank, or a pressurised feedwater tank

(deaerator).

Spray Deaerator

Makeup water replaces water losses within the system. Water losses may be an

unavoidable part of the process e.g. steam cleaning of glass bottles in the edible food

industry, or, may be due to leaks or evaporation losses etc.

When condensate reaches the feedwater tank, it is termed feedwater, as it is then fed to

the boiler. Similarly, when makeup water enters the feedwater tank, it is thereafter termed

feedwater.

Systems with low condensate returns must continually add large amounts of makeup

water. Continuously adding makeup water introduces more untreated water to the system

compared to when reusing condensate that has already been treated. For these reasons, a

deaerator is much more likely to be installed on a system with low condensate returns than

one with high condensate returns. It should be noted that systems with low condensate

returns will have larger operating costs due to higher water consumption, higher

heat/energy consumption (water has to be heated before entering the boiler) and higher

chemical treatment consumption.

The solubility of dissolved gases in water reduces as the temperature of the water

increases. In order to raise the boiler feedwater temperature, low pressure steam is

supplied. The steam transfers its heat to the feedwater until the feedwater approaches its

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