Deaerators Explained

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A typical deaerator will remove almost all dissolved oxygen and CO2, with the remainder

being removed by oxygen scavengers (sodium sulphite, hydrazine etc.) and CO2

scavengers (neutralising amines, bicarbonate etc.).

Most deaerators are designed to reduce dissolved oxygen levels to 0.05 cc/l (7 ppb), with

oxygen scavengers removing the remainder.

Why remove oxygen and carbon dioxide?

Corrosion of boiler components exposed to water will occur if dissolved oxygen is

present, or, the water pH is low.

Boilers and their ancillary systems are mostly constructed of carbon steel. As steel is iron

based and oxygen reacts with iron to form red iron oxide (rust), the potential for

corrosion is high. For this reason, it is imperative that the boiler feedwater dissolved

oxygen content is as low as possible.

The amount of dissolved carbon dioxide in water dictates how acidic the water is. The

greater the dissolved CO2 in the water, the lower the water’s pH i.e. the more acidic the

water is. Low pH values will cause corrosion of boiler parts and consequently must be

avoided. A typical boiler will operate with a pH value of between 8 to 11 (approx.), but

this depends heavily upon the boiler system.

The corrosion rate is not only dependent upon the dissolved oxygen and dissolved

carbon dioxide levels, it is also dependent upon temperature. High temperatures cause

high corrosion rates, even with low amounts of dissolved gases. For this reason, low

temperature steam systems can tolerate much higher levels of dissolved oxygen and

carbon dioxide than high temperature systems.

What is corrosion?

Corrosion can be classed as general, localised, or stress.

General corrosion occurs within a single system component, or throughout the entire

system, and is usually considered light corrosion. A thin red oxide layer covering the water

side heat transfer surfaces of a boiler is an example of general corrosion. General

corrosion is often red (iron oxide) or black (magnetite oxide) in colour. If waterside

metal surfaces are red, the metal is corroding, and corrective action must be taken. Black

surfaces are desired as magnetite oxide deters further corrosion.

Localised corrosion relates to corrosion within a speci�c area; this type of corrosion is

usually moderate to extensive. Oxygen pitting (small holes in a metal surface caused by